Why Ramos?
Investing in Ramos Multiwires machines for the raw stone cutting sector, such as marble and granite, is a smart decision for any business. Our machines are designed with cutting-edge technology, ensuring precise and uniform cuts that minimize material waste. Moreover, they are built for durability and high performance, reducing downtime and increasing productivity. With excellent technical support and easy maintenance, you can trust that your operation will run efficiently and continuously. Investing in Ramos Multiwires machines guarantees quality, efficiency and a solid return on investment.
Why Ramos?
Investing in Ramos Multiwires machines for the raw stone cutting sector, such as marble and granite, is a smart decision for any business. Our machines are designed with cutting-edge technology, ensuring precise and uniform cuts that minimize material waste. Moreover, they are built for durability and high performance, reducing downtime and increasing productivity. With excellent technical support and easy maintenance, you can trust that your operation will run efficiently and continuously. Investing in Ramos Multiwires machines guarantees quality, efficiency and a solid return on investment.
MAIN FEATURES
Innovative anti-corrosion protection
Precise chute control with servo motor
Individual compensation with bearings
Shaft and bearing seals
Lower rubber consumption
Hydraulic tensioning
Automation system with easy and intuitive software
Braking Resistor
Shaft with anti-corrosion protection
Hydraulic pretensioning
Triangular Cutting Circuit
Car entry parallel or across the wires
Modern and robust chassis
Easy operational accessibility
Lower energy consumption
Rubbers with innovative profile
Availability for 5.3mm, 6.3mm or 7.3mm wires
Automatic lubrication system
Innovative anti-corrosion protection
Precise chute control with servo motor
Hydraulic tensioning
Shaft and bearing seals
Lower rubber consumption
Individual compensation with bearings
Triangular Cutting Circuit
Hydraulic pretensioning
Automatic lubrication system
Car entry parallel or across the wires
Modern and robust chassis
Availability for 5.3mm, 6.3mm or 7.3mm wires
Lower energy consumption
Easy operational accessibility
Rubbers with innovative profile
Shaft with anti-corrosion protection
Braking Resistor
Automation system with easy and intuitive software
CHARACTERISTICS
Hydraulic Tensioning System and Triangular Rolling Circuit
Triangular Rolling Circuit:
The rolling assemblies are all made of aluminum and self-aligning, so they do not oxidize, do not crack with work effort, and allow the wires to work freely, completing the cut faster without vibration and noise.
Tensioner Set:
The tensioning wheels have a triple labyrinth sealing system, which ensures that contaminants or water with residues do not infiltrate the bearing, prolonging their useful life. The set of knives and wheels are tensioned by hydraulic cylinders that maintain stable wire pressure, guaranteeing ideal cutting conditions.
Compensator Set:
The compensator set has individual aluminum wheels with a bearing system mounted on a stationary axle coated with hard chrome, which facilitates assembly and disassembly. This way, there is no fatigue nor excessive strain on the cables.
Equipment from 54 wires up has a hydraulic pre-tensioning system to assist in the wire changing process.
Guide roller set:
The aluminum guide wheels have individual bearings and are mounted on an axle coated with hard chrome, which allows the assembly to work independently, facilitates assembly and disassembly, helps to compensate for differences in the circuits and increases the performance of the profiles, bringing greater productivity yield.
Traction Set:
The traction drum is made up of a set of independently locking aluminum wheels and mounted on a bearing axle at two supporting points.
Hydraulic Tensioning System and Triangular Rolling Circuit
Triangular Rolling Circuit:
The rolling assemblies are all made of aluminum and self-aligning, so they do not oxidize, do not crack with work effort, and allow the wires to work freely, completing the cut faster without vibration and noise.
Tensioner Set:
The tensioning wheels have a triple labyrinth sealing system, which ensures that contaminants or water with residues do not infiltrate the bearing, prolonging their useful life. The set of knives and wheels are tensioned by hydraulic cylinders that maintain stable wire pressure, guaranteeing ideal cutting conditions.
Compensator Set
The compensator set has individual aluminum wheels with a bearing system mounted on a stationary axle coated with hard chrome, which facilitates assembly and disassembly. This way, there is no fatigue nor excessive strain on the cables.
Equipment from 54 wires up has a hydraulic pre-tensioning system to assist in the wire changing process.
Guide roller set:
The aluminum guide wheels have individual bearings and are mounted on an axle coated with hard chrome, which allows the assembly to work independently, facilitates assembly and disassembly, helps to compensate for differences in the circuits and increases the performance of the profiles, bringing greater productivity yield.
Traction Set:
The traction drum is made up of a set of independently locking aluminum wheels and mounted on a bearing axle at two supporting points.
LIFITING SYSTEM
The lifting system consists of two box-shaped columns with a screw-nut system and trapezoidal threaded spindle inside them. This system is what allows the up and down movement, which, assisted by the hydraulic cylinders, guarantees greater smoothness, safety, and longer useful life for the entire lifting assembly.
In case of breakage of the thread nut, there is a reinforcement system made up of an extra nut that prevents the machine from descending suddenly. Furthermore, the hydraulic cylinders also perform the function of reinforcing safety as they have check valves that ensure the descent speed is always smooth and slow, even in the event of a rupture of the nut-thread system.
This entire system that operates inside the column boxes is sealed and protected from contamination by means of double rubberized bellows.
Structural System:
Robustness is one of the main characteristics of our equipment. This is mainly because they have a reinforced and resistant structure, made up of modular chassis built in a tubular shape, with thick walls made of steel sheets. This reinforced structure ensures greater robustness and stability to the tensioning system, guaranteeing the correct positioning of the wires, which reduces the need for constant adjustments.
The doors that give access to the tensioning assembly open horizontally through a gear and rack system, which facilitates opening and optimizes access space for maintenance.
Fundamental to ensuring the high performance of the machines, the structural system is what ensures stable, safe operation, and lower need for adjustments. The robust structural system developed by Ramos Multiwires is what makes our machines unique and incomparable with others on the market.
Automation System:
Our automation system was developed with the best electrical and electronic components to ensure better efficiency for the equipment. The management and control software stands out for its ease of operation, allowing quick response and total interactivity with the user, in addition to being a very dynamic and intuitive tool, as all components are interconnected via an internet network.
Main features:
- Intuitive and interactive interface screen: easy to operate as graphic commands are available on the 15” touch screen, enabling control of all command and monitoring functions through the screen. The operating software is available in 3 languages (Portuguese, English and Spanish) and allows configuration for up to 10 users.
- Remote IO: all sensors interconnected to remote IO allowing communication between panel and machine using just one network cable.
- Platforms: allows remote monitoring via internet of the equipment’s performance in real time, and productivity report containing cutting information such as cutting time, possible failures and stops, energy consumption, amperage, machine descent speed, and other information.
- Safety devices: the machine has 20 safety sensors positioned at strategic points, which allows immediate diagnoses that can be checked via the interface screen. These sensors are connected to the operating system and guarantee the safety and integrity of the equipment, stone blocks/slabs and operators.
SENSORS:
OPTIONAL PROTECTION FENCE:
Safety System:
Safety is one of the main features of our machines. A constant concern of our engineering team, our machines have several safety solutions for both the operator and the machine itself, and the stone blocks/slabs. Among the main solutions we can highlight:
- Stairs and walkways: provide easy access to all machine maintenance areas, allowing operators to carry out maintenance and prevention services safely and comfortably.
| - Extra nut: in case of rupture of the lifting system’s screw nut, there is a reinforcement system made up of an extra nut that prevents the machine from descending suddenly.
- Safety hydraulic cylinder: the machine’s hydraulic lifting cylinder is also designed to prevent the machine from falling suddenly in case of rupture of the lifting system and the extra safety nut. This feature is designed so that the machine lowers slowly and at a uniform speed without sudden downward movement.
- Braking resistor: emergency device that causes a quick stop in the event of a serious failure, for example, a wire break. When activated, the braking resistor automatically stops the machine in 30 seconds.
- Fenced safety area (optional): we offer the civil design of the minimum operational safety area that must be isolated around the machine. The access door to this area has a sensor connected to the control panel that does not allow the machine to be activated while it is open and automatically turns the machine off if someone opens it to access the area while the machine is operating.
Automatic Lubrication System:
Poor lubrication is responsible for approximately 80% of premature breaks and defects in a gear system. In order to make our machines more efficient and reliable, we adopted an automatic lubrication system for the most critical components of the equipment, thus ensuring continuous and adequate lubrication of them. This solution also brings agility and more productivity to our machines, as they do not need to constantly stop operating to be lubricated. Another advantage of this solution is the injection of the correct amount needed to lubricate the components, which saves lubricant and avoids waste, while also preventing low lubrication if carried out inappropriately manually.
